100Ton Mobile Cable Powered Transfer Flat Cart On Rails
The 100Ton Mobile Cable Powered Transfer Flat Cart is a heavy-duty
industrial haulage solution engineered for moving massive loads on
fixed rail tracks. It operates by drawing electrical power from a
central source through a flexible, trailable cable management
system. This cart is specifically designed with a robust steel
frame and high-capacity drive components to reliably handle weights
of up to 100 tons. Its key advantages include consistent and
unlimited runtime—unlike battery-powered alternatives—along with
smooth acceleration and precise control, making it ideal for
intensive, high-frequency applications in steel mills, foundries,
and shipyards. The cable-powered design offers a cost-effective and
powerful solution for continuous material transfer where
operational paths are fixed and demanding.
| Model | BDG-2t | BDG-5t | BDG-10t | BDG-16t | BDG-20t | BDG-25t | BDG-30t | BDG-40t | BDG-50t | BDG-63t | BDG-80t | BDG-100t | BDG-150t |
| Rated Load(t) | 2 | 5 | 10 | 16 | 20 | 25 | 30 | 40 | 50 | 63 | 80 | 100 | 150 |
| Table Size (mm) | Length(L) | 2000 | 3500 | 3600 | 4000 | 4000 | 4500 | 4500 | 5000 | 5500 | 5600 | 6000 | 6500 | 10000 |
| Width(W) | 1500 | 2000 | 2000 | 2000 | 2200 | 2200 | 2200 | 2500 | 2500 | 2500 | 2600 | 2800 | 3000 |
| Height(H) | 450 | 450 | 500 | 550 | 550 | 600 | 600 | 650 | 650 | 700 | 800 | 900 | 1200 |
| Wheel Base(mm) | 1200 | 2500 | 2600 | 2800 | 2800 | 3200 | 3200 | 3800 | 4200 | 4300 | 4700 | 4900 | 7000 |
| Rail Inner Gauge(mm) | 1200 | 1435 | 1435 | 1435 | 1435 | 1435 | 1435 | 1435 | 1435 | 1435 | 1800 | 2000 | 2000 |
| Wheel Diameter (mm) | 270 | 270 | 300 | 350 | 350 | 400 | 400 | 500 | 500 | 600 | 600 | 600 | 600 |
| Wheel Quantity | 4 | 4 | 4 | 4 | 4 | 4 | 4 | 4 | 4 | 4 | 4 | 4 | 8 |
| Ground Clearance(mm) | 50 | 50 | 50 | 50 | 50 | 50 | 50 | 50 | 50 | 75 | 75 | 75 | 75 |
| Running Speed (m/min) | 0-25 | 0-25 | 0-25 | 0-20 | 0-20 | 0-20 | 0-20 | 0-20 | 0-20 | 0-20 | 0-20 | 0-20 | 0-18 |
| Motor Power(kw) | 0.8 | 0.8 | 1.5 | 2.2 | 2.5 | 3 | 4 | 5.5 | 5.5 | 7.5 | 7.5 | 11 | 15 |
| Transformer Power(KVA) | 3 | 3 | 5 | 6.8 | 6.8 | 6.8 | 10 | 10 | 10 | 20 | 20 | 30 | 30 |
| Transformer Quantity | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 |
| Running Distance(m) | 70 | 70 | 70 | 70 | 70 | 70 | 70 | 60 | 50 | 50 | 50 | 50 | 50 |
| Max Wheel Load(KN) | 14.4 | 25.8 | 42.6 | 64.5 | 77.7 | 94.5 | 110.4 | 142.8 | 174 | 221.4 | 278.4 | 343.8 | 265.2 |
| Recommended Rail Model | P15 | P18 | P18 | P24 | P24 | P38 | P38 | P43 | P43 | P50 | P50 | QU100 | QU100 |
For smaller loads, manual carts can be dedicated to specific work
place activities such as shuttling materials. This often makes the
carts more available for use. Transfer carts are more accommodating
for moving long loads through restrictive passage ways or doorways.
For heavier loads transfer carts are an excellent affordable choice
for their ability to handle heavy loads. Transfer carts are compact
in design and work well in areas with limited floor area. Another
advantage over lift trucks is how the cart deck can be customized
to suit specific loads.
What Product Handling Applications Use Transfer Carts?
1. Coils (V-Groove deck)
2. Tanks (size/stability for uniformly distributed loads)
3. Assemblies (fixture cradle) for a complete build or to send a
partially completed product to the next station (tractors, heavy
equipment machinery)
4. Sub-Assembly shuttle from one line to another line
5. Maintenance cart for motors and pumps
6. Equipment support (stand-off deck) for navigating loads to
locations with a plant facility
7. Material shuttle for steel tubing (flat decking with guard
rails)
8. Elevating platform for assembly process (integrated screw-jack
table)
9. Sand casting (flat decking)How can Transfer Carts be customized?Please tell us:
What load or product will be transferred onto the cart?
What is the weight of the heaviest lift or load?
What are the dimensions? (Length; Width ; Height)
What is the trip time and frequency? (# of Trips per , Shifts per
day:)
What is the travel area you need to cover? (Rail/cement floor,
Indoor/Outdoor, straight line travel, etc)
What is the distance to travel?
Other relevant information or using condition.---- Low noise It causes low noise level.
---- Maximum safetyOffers guarantee of maximum safety for operators and for the
material handled. We really care about the safety of everyone
involved in the job.
---- Easy for operation These vehicles are easy to drive, so as soon as you get it you
will be able to use it to transport your loads. We will support you
to make the best out of your heavy load transporter.
---- Easy to implement into manufacturing process Operates on standard floors; Do not require complex or permanent
installation
---- Suitable for All Kinds of Weight The steering battery powered trolley is superb for handling both
small and extremely huge loads for its modular fabrication and its
high payloads: up to 300 ton for each trolley.
*For lenght is less than 6m, the width is less than 2.2m. It will
be transported by 20ft container. If the length is longer than 5.9m
and less than 12m, it will be transported by 40ft container. If the
quantity is 2 sets or 3 sets, they can be transported by full
container. If the quantity is 1 set, it can be transported by LCL
Container.
* If the length is less than 12m, the width is beyond 2.2m. It
needs to be transported by flat rack (20 or 40 ft) . If the
equipment is beyond above dimension, and quantity need to consider
bulk cargo.
Other products we can offer
We are committed to tailoring solutions for each customer to ensure
that every product precisely meets their unique needs. From rail
handling to special transportation, we offer a wide range of
professional equipment
Transfer flatcars: trackless electric flatcars, battery-powered
transporters, special vehicles for coil steel, ladle steel
transporters, hydraulic scissor lifts, etc
Rail vehicles: rail transfer vehicles, horizontal moving trolleys,
curved rail vehicles, S-shaped rail transport vehicles, L-shaped
rail handling vehicles, etc
Industrial trailers: flatbed trailers, factory-specific trailers,
multi-functional trailers, workshop transfer vehicles, airport
luggage and cargo trailers, car transport trailers, electric tow
trailers, etc
Goods transportation: Mold transport vehicles, coil material
handling vehicles, pipe material transport vehicles, steel beam
transport vehicles, aluminum plate transport vehicles, transformer
transport trolleys, etc
Special equipment: steel ladle transfer vehicles, ferry transfer
vehicles, cross-rail transportation equipment, electric turntables,
vacuum furnace transfer vehicles, automated transport vehicles, etc
We will work closely with you, integrating decades of professional
design experience into the final product solution to ensure that
every detail meets your expectations and achieves a completely
satisfactory delivery result.
