Streamline Mold Handling and Changeover with Intelligent Electric
Drive Trackless Transfer Cart
The Intelligent Electric Drive Trackless Transfer Cart
revolutionizes mold handling and changeover processes in industrial
settings. Equipped with a smart electric drive system, it ensures
precise, smooth, and efficient transport of heavy molds between
storage, maintenance, and production areas. Its trackless design
offers unparalleled flexibility, enabling seamless navigation
through narrow aisles and around machinery without fixed
infrastructure constraints. Advanced features such as automated
positioning, real-time load monitoring, and remote operation
minimize manual intervention and reduce mold changeover time by up
to 50%. Integrated safety mechanisms—including anti-collision
sensors, stability control, and emergency braking—guarantee the
protection of high-value molds and personnel. Ideal for injection
molding, stamping, and die-casting facilities, this cart enhances
operational efficiency, cuts downtime, and accelerates production
cycles.
| Model | BWP-5t | BWP-10 | BWP-15 | BWP-20t | BWP-30t | BWP-40t | BWP-50t |
| Rated Load(t) | 5 | 10 | 15 | 20 | 30 | 40 | 50 |
| Impacted rated load(t) | 7.5 | 15 | 22.5 | 30 | 45 | 60 | 75 |
| Structure of Frame | Steel plates welded, beam structure |
| Thickness of the steel plate | 8 | 10 | 12 | 14 | 14 | 16 | 16 |
| Cart weight(t) | 4.3 | 5.3 | 6.6 | 7.9 | 8.8 | 10 | 10.5 |
| Max. wheel load (t) | 2.8 | 4.6 | 4.3 | 5.6 | 7.7 | 10 | 12 |
| Ground requirement | Cement floor or Steel plate ground |
| Ground Clearance(mm) | 50 | 50 | 50 | 50 | 50 | 50 | 50 |
| Table size (mm) | 3000*2000 | 3600*2000 | 4000*2200 | 4500*2200 | 5000*2200 | 5500*2300 | 6000*2300 |
| Height of the whole cart (mm) | 450 | 530 | 600 | 600 | 650 | 700 | 700 |
| Wheel base (mm) | 1500 | 1500 | 1500 | 1700 | 1700 | 1800 | 1800 |
| Axles distance (mm) | 2500 | 3100 | 3400 | 3900 | 4300 | 4800 | 5200 |
| Turning radius (mm) | 2501 | 3101 | 3401 | 3901 | 4301 | 4801 | 5201 |
| Turning type | Turning while driving with no stop |
| Control method for turning | Control button |
| Turning structure | Mechanical |
| Motor power (KW) | 3 | 4.4 | 6 | 7 | 10 | 12 | 15 |
| Wheel diameter (mm) | 350-2/220-2 | 350-2/240-2 | 400-2/240-2 | 400-2/320-2 | 540-2/360 | 580-2/360-2 | 580-2/360-2 |
| Wheel material | ZG55+hydropurture |
| Running speed (m/min) | 0-20 |
| Brake principle | Electric magnetic brake |
| Ground balance | mechanical automatic adjustment |
| Operation method | With wire or no wire |
| Battery model | D-250 24pieces | D-330 24pieces | D-400 24pieces | D-440 24pieces | D-250 36pieces | D-330 36pieces | D-440 36pieces |
| Battery maintenance | Free of maintenance |
| Charger's installation | Installed on cart | Split-type |
| Cart color | Yellow and warning sign |
| Charger's function | Automatic stop for obstacles |
| Radar control | 3-0.3 m, Automatic stop for obstacles |
| Warning equipment | Sound and light |
| Other functions | Turning light, night light and power display |
Fast and accurate mold alignment
With its intelligent electric drive and precise positioning system,
it can achieve rapid and automatic height and horizontal alignment
with the injection molding machine or press worktable,
significantly reducing the alignment time during the mold change
process.
Flexible mold flow management
Free from the constraints of tracks, the vehicle can freely travel
between the mold storage area and production equipment of different
locations and models, easily adapting to factory layout adjustments
and diverse production demands.
Safe handling of heavy-duty molds
Designed specifically for heavy-duty molds, it offers smooth and
anti-sway transportation and ensures the absolute safety of
personnel and molds in busy workshops through multiple protections
such as laser obstacle avoidance and safety scanners.
Integrated automated mold changing process
As the core of the automation unit, it can be linked with equipment
to achieve the automatic removal, transportation and installation
of molds, maximizing the utilization rate of equipment.
How can Transfer Carts be customized?
Please tell us:
What load or product will be transferred onto the cart?
What is the weight of the heaviest lift or load?
What are the dimensions? (Length; Width ; Height)
What is the trip time and frequency? (# of Trips per , Shifts per
day:)
What is the travel area you need to cover? (Rail/cement floor,
Indoor/Outdoor, straight line travel, etc)
What is the distance to travel?
Other relevant information or using condition.---- Low noise It causes low noise level.
---- Maximum safety Offers guarantee of maximum safety for operators and for the
material handled. We really care about the safety of everyone
involved in the job.
---- Easy for operation These vehicles are easy to drive, so as soon as you get it you will
be able to use it to transport your loads. We will support you to
make the best out of your heavy load transporter.
---- Easy to implement into manufacturing process Operates on standard floors; Do not require complex or permanent installation
---- Suitable for All Kinds of Weight The steering battery powered trolley is superb for handling both
small and extremely huge loads for its modular fabrication and its
high payloads: up to 300 ton for each trolley.
*For lenght is less than 6m, the width is less than 2.2m. It will
be transported by 20ft container. If the length is longer than 5.9m
and less than 12m, it will be transported by 40ft container. If the
quantity is 2 sets or 3 sets, they can be transported by full
container. If the quantity is 1 set, it can be transported by LCL
Container.
* If the length is less than 12m, the width is beyond 2.2m. It
needs to be transported by flat rack (20 or 40 ft) . If the
equipment is beyond above dimension, and quantity need to consider
bulk cargo.
